Product

How to make udon noodles in a noodle factory with an automatic udon noodles maker machine?

Udon noodles originated in the Tang Dynasty of China and flourished in Japan. According to the regulations of the Ministry of Agriculture, Forestry and Fisheries of Japan, machine-made noodles with a cross section of more than 1.7 mm can be called udon noodles. The texture is elastic and there are many types according to the production location and poor craftsmanship. Together with Japanese soba noodles and green tea noodles, they are called the three major noodles in Japan.

Equipment Display

The production process of udon noodles is similar to the basic process of ordinary frozen cooked noodles. All need to go through the process of kneading, aging, rolling, cutting, and cooking. In the forming stage, the vacuum dough kneading machine and continuous rolling system are also needed to ensure that the dough sheet meets the appropriate moisture content and thickness requirements. A complete rolling system is a key to forming.

After the dough sheets are cut into strips with different specifications, the fresh noodles enter the continuous noodle cooker. Our noodle cooker has precise temperature control and adjustable formula parameters. It is suitable for noodle production of different processes. The unique noodle breaking device can effectively prevent the noodles from sticking and ensure the good shape of the final noodles.

The noodles in the cooking pot need to be cooled, and then adjusted by soaking in acid liquid to adjust the pH value in order to extend the shelf life.The steamed noodles need to be washed and cooled in cold water to prevent the noodles from being broken and clumped. In the processing of udon noodles, there is a unique processing technique, which is to adjust the pH value by soaking in acid solution to extend the shelf life. The washing and pickling equipment is made of 316 stainless steel, and the structure is broken up by air pressure, and all are automated.

The multi-station bag packaging machine used only in the packaging part can automatically complete the process of portioning, bag delivery, bag opening, vacuuming, sealing, etc., saving a series of drawbacks of manual packaging, visual touch screen operating system, real-time monitoring of packaging status, and at the same time The metal detection system can be matched to the production line to realize fully automated production.

Like most other cooked food products, the packaged udon noodles need to be sterilized to prevent the growth of microorganisms and to ensure that the shelf life of the udon noodles is 12 months. According to different output requirements and packaging forms, choose a suitable sterilization program. Including high-temperature steam sterilization, pasteurization, etc. The microcomputer controls the sterilization time and sterilization temperature to achieve the final treatment of the product.

Layout Drawing & Specification 

1. 1. Compressed Air:0.06 Mpa
2. 2. Steam Pressure:0.06-0.08 Mpa
3. 3. Power: 3~380V/220V Or Customized according to different voltages.
4. 4. Production Capacity:200kg-2000kg per hour.
5. 5. Applicable Products: Udon noodle, frozen udon noodle, fresh udon noodle, etc.
6. 6. Warranty Period: One year
7. 7. Quality Certification: ISO9001, CE, UL