How Dumpling Making Machine Works
In order to maximize the automation degree and reduce labor costs during dumpling producing, the automatic dumpling production line is designed according to customer’s requirements.
The dumpling production line can be automated from dumpling forming, steaming, cooling to quick-freezing, and the packaging is now designed to be manual operated to avoid dumpling breakage.
Your Dumpling Production Line and Solution Consultant
Food Made by Ainister Dumpling Making Machines
Dumpling Production Planning Proposal and Equipment List
Producing Process (one-stop solution for Large and Ultra Large Dumpling Production)
Automatic Dumpling Machine Display
Complete Automatic Dumpling Making Machine
It is researched and developed independently by our company, with patent intellectual property right, combining the functions of the wrapper roller, quantitative stuffing, dumpling forming, and wrapper recycling. The process of wrapper producing, stuffing supply, wrapping and sealing, power spreading and shaping are all completed automatically. The dumplings produced are close to hand making ones in the taste, color, and shape etc.
Dumpling Wrapper and Filling
Like ordinary dumplings, the production of dumpling wrapper and dumpling filling is similar, the main difference lies in the forming part.What is the core part of the dumpling production line? Of course it is a dumpling maker machine.Our dumpling machine adopts servo control, with PLC and touch screen, it is convenient to manage different products. The stainless steel body makes the equipment easy to clean and prolongs its service life.
Dumpling Dough Press System
The dumpling maker machine can also be equipped with a dough pressing system to reduce the production process and save time without taking up too much space. With the equipment's own scrap recovery device, it greatly reduces the waste of raw materials and reduces labor costs.
Advantages of AINISTER Dumpling Machines
There are servo motors to control all parts of the dumpling machine and there is no chain to drive the machine, which increases the capacity and stability of the dumpling machine and also makes operation and maintenance of the machine much easier, and also prolong the service life of the machine.The weight of filling can be adjusted on the touch screen and there is no need to adjust the filling part in the machine by hand.
Moreover, due to the dual-channel structure, the speed can reach 160pcs/min.
With Dumpling Arranging Machine
The automatic steaming dumpling production line can also be equipped with the dumpling arranging machine. Molded dumplings are pushed or put onto the transmission belt and then delivered to the catching component of the tray arranging machine, and then the robot arm catch dumplings and puts them into the tray. After the tray is filled with dumplings, the transmission chain delivers the tray out of the catching part.
The Gripper of the Dumpling Catching Component
It can be exchanged according to different dumpling shapes to meet the tray-loading requirements of different dumplings. The machine adopts frequency conversion and servo motor control which makes speed control convenient. All the operations and parameters can be conducted on the touch screen, with a high degree of automation, accurate positioning. And High-quality electrical components are adopted by the machine, which makes the control accurate and reliable. And The machine can be combined with several dumpling machines to meet the requirements of tidying up different kinds of dumplings.
Dumpling Steaming & Cooking System
For the automatic steaming line, it is a continuous tunnel design, the heating medium is steam, high-pressure steam (0.7-0.8mpa), after being decompressed into a stable low-pressure steam through the decompression system, it will directly enter the steaming line for product heating. The heat preservation shell is composed of stainless steel structure and heat preservation layer to ensure that the temperature in the automatic line will not be lost quickly. It can be operated automatically with PLC and touch screen.
Dumpling Packaging Machine
For the packaging machine, using original single-servo or dual-servo motor control, which is more intelligent, higher packaging accuracy, wider adjustable range, more precise control, and lower scrap rate compared with other similar domestic and foreign inverter motor or inverter control products, Better stability. Due to the use of a fully open box structure, the transmission structure is clear, and maintenance is more convenient. It is applied for the packing of quick-frozen food such as dumplings, wontons, buns, and tangyuan with trays, or all kinds of solid and regular objects such as bread, cakes, cartoons, etc.
Layout Drawing for Large Dumpling Production Line
1.Do you provide goods or equipment, or solutions?
We do not produce final products, but are manufacturers of food processing equipment, and we also integrate and provide complete production lines for food processing plants.
2.What areas do your products and services involve?
As an integrator of the production line program of Helper Group, we not only provide various food processing equipment, such as: vacuum filling machine, chopping machine, automatic punching machine, automatic baking oven, vacuum mixer, vacuum tumbler, frozen meat/ Fresh meat grinder, noodle making machine, dumpling making machine, etc.
We also provide the following factory solutions, such as:
Sausage processing plants,noodle processing plants, dumpling plants, canned food processing plants, pet food processing plants, etc., involve a wide range of different food processing and production fields.
3.Which countries are your equipment exported to?
Our customers are all over the world, including the United States, Canada, Colombia, Germany, France, Turkey, South Korea, Singapore, Vietnam, Malaysia, Saudi Arabia, India, South Africa and more than 40 countries and regions, providing customized solutions for different customers.
4.How do you guarantee the installation and after-sales service of the equipment?
We have an experienced technical team and production workers, who can provide remote guidance, on-site installation and other services. The professional after-sales team can communicate remotely at the first time, and even on-site repairs.